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Hydrogen technology: Base for e-fuels

Hydrogen is one of the key elements in a decarbonized economy and also forms the basis for the production of various synthetic fuels like green methane, methanol, or ammonia through Power-to-X processes. Therefore, hydrogen technology will be crucial to decarbonize sectors wherever direct electrification is not possible, for example in shipping or aviation.

hydrogen

Hydrogen fuels

Hydrogen and its derivates offer the potential to substitute fossil fuels. You can use it to produce synthetic fuels for shipping, aviation and automotive, to decarbonize engine-based power generation or industrial processes or to heat your living rooms. 

In short, hydrogen fuels can basically be used for all tasks currently performed by oil, coal, and gas in particular – but in a climate-neutral process.

95
%
of carbon emissions could be saved if hydrogen were to replace coal in blast furnaces of the steel industry, according to German Energy Agency.
1
%
of global CO2 emissions are aimed to be reduced by H-TEC SYSTEMS using their electrolyzers.
500
m €
will be invested by MAN Energy Solutions in its subsidiary H-TEC SYSTEMS by 2030 to become a leading mass-producer of PEM electrolyzers, aiming for a top-three position globally.

Future-oriented hydrogen technology 

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MAN Energy Solutions has comprehensive expertise in the production, transport, storage, and conversion of green hydrogen.

From PEM electrolysis to Power-to-X technologies and H2-ready engines: our portfolio covers the complete value chain of H2 from production to utilization. This puts us at the forefront of clean energy transformation.

Explore our hydrogen value chain

Our Offerings for hydrogen technology

Energy transition with H-TEC SYSTEMS

The MAN Energy Solutions subsidiary H-TEC SYSTEMS develops and manufactures PEM electrolyzers, which convert renewable energy into green hydrogen. The acronym PEM stands for Proton Exchange Membrane, which is the preferred technology for green hydrogen production, through the splitting of water by electricity. This PEM electrolysis technology is specifically designed for the production of green hydrogen and is perfectly suitable for the integration of renewable energies, as it can react optimally to fluctuations in availability due to its high dynamics.

PEM-Electrolyzer,-H-TEC-SYTEMS-production-hall
Haru_Oni_DJI_klein

Production of e-fuels

As electrification is not applicable to all sectors of the transport system, solutions for the decarbonization of liquid and gaseous energy sources are needed wherever these fuels are hard to replace. Examples would be the aviation or maritime industry, where direct electrification e.g. via batteries – will not be viable for many years to come. Here, e-fuels produced by Power-to-X  processes come into play.

Power-to-X describes the transformation of renewable electricity into hydrogen and other gaseous or liquid fuels which can be used in the existing energy system. Renewable fuels such as methane, methanol and sustainable aviation fuel produced from green hydrogen and captured CO2 unlock the decarbonization of sectors that are difficult to electrify.

MAN DWE® is the leading supplier of commercial-scale methanation reactors for the production of renewable natural gas from green hydrogen, as well as methanol synthesis units for renewable methanol production.

MAN Energy Solutions commissioned its first methanation reactor for a power-to-gas plant in Northern Germany in 2013. We also supplied the methanol synthesis unit for the Haru Oni methanol-to-gasoline plant in Southern Chile.

Usage of e-fuels in our green engines

Modern power plants already achieve efficiencies of over 90% when running on natural gas and using waste heat recovery. By gradually adding hydrogen, synthetic natural gas or other alternative fuels, the climate footprint can be reduced even further. Eventually, green hydrogen can be used for power generation and heat supply. In fact, admixtures of 25% hydrogen are already possible today in our gas engines. MAN Energy Solutions is also working on future concepts that will enable hydrogen fueling of up to 100% as soon as it becomes available in large quantities.

future-fuels-ready grafic

Get in touch with our experts

Would you like to learn more about hydrogen technology and how it best meets your needs? 

Our global network of dedicated engineers is happy to determine the perfect-fit solution for you and your business. Start your change process toward carbon neutrality now and reach out to us today. 

Contact our experts
  • Energy & Storage

    Energy transistion with hydrogen

    Discover challenges facing potential developments of hydrogen in power generation concerning transport, use of existing infrastructure, and roles of industrial sectors. Find a short decision-making guide to investing in hydrogen and / or SNG. Read about three use cases from the food and beverage industry, shipping, and aviation. Ending up with power-to-X solutions for the production of SNG and electrolysis and methanation in detail.

    Download report
  • Marine

    Hydrogen in shipping

    This hydrogen paper aims to provide some guidance and contribute to the ongoing discussion around alternative marine fuels and reducing the (carbon) emission footprint of shipping; in short, how to meet the various regulatory targets and regimes with the help of new shipping fuels and technologies.

    Download white paper

Frequently asked questions

What is hydrogen technology?

Hydrogen technology is the umbrella term for mechanical or chemical applications that work with hydrogen, either for hydrogen production, hydrogen use or hydrogen storage. The production especially is an important step as hydrogen is not available in raw form but has to be extracted from water. This chemical process is called electrolysis.

What is green hydrogen technology?

Green hydrogen technology is the kind of hydrogen technology that uses only renewable energies. For example, for electrolysis.

Are there different types of hydrogen?

Hydrogen is considered pivotal in the development of sustainable energy systems, the key to these solutions depends on how the hydrogen is produced. The most conventional method for producing hydrogen is steam reforming, where steam reacts with natural gas. The result is commonly known as “gray” hydrogen, which is emission-intensive and accounts for roughly 95 percent of all hydrogen produced today.

“Blue” hydrogen uses the same reforming processes as “gray” hydrogen, but employs carbon capture and storage technology to store CO2 emissions underground. Some advocates believe “blue” hydrogen could be a short-term solution to driving the hydrogen market. Critics, however, stress that the process is inefficient, energy intensive, costly and not green enough.

The production of “green” hydrogen through the electrolysis of water with electrical energy from renewable sources is entirely void of greenhouse gas emissions. This reaction takes place inside a unit called an electrolyzer, where water is split into hydrogen and oxygen. Electrolysis is the gold standard for sustainable hydrogen production, and industrial-scaled production plants can be expected as demand increases.

What are the challenges to overcome in the green hydrogen market?

The current challenges to a green hydrogen market are a lack of infrastructure and cost – two issues that often go hand in hand with the implementation of new technologies. In this case, however, both the demand and urgency to move toward a net-zero economy are driving the desire to overcome these issues. Already governments around the world are defining targets and creating budgets to build a hydrogen infrastructure, and as with renewable energy, decreasing costs for hydrogen technology and subsidies will make green hydrogen and e-fuels a realistic and viable solution for a sustainable world.

News about hydrogen solutions

Learn more about our hydrogen solutions

  • value-chain-energy-storage

    Hydrogen Value Chain

    We at MAN Energy Solutions acknowledge the power of H2 and with our solutions and services, we are already covering all parts of the hydrogen economy today.

    More info

  • hydrogen-campaign

    Hydrogen power solutions

    Green hydrogen and its derivatives offer practical opportunities for process industries, transportation, and power generation. We have considerable experience.

    More info

Strategic expertise for global sustainability

In addition to our technology for electrolysis of hydrogen, which is a central element of our decarbonization technologies portfolio, we provide digitalization and core products made to last. Leveraging our extensive knowledge in these areas, we are charting the course towards a sustainable future.